ISO 9001:2015 Certified Factory

Our Manufacturing Excellence

20,000㎡ state-of-the-art production facility with automated quality control and sustainable practices. Serving 50+ countries worldwide.

20,000㎡
Production Area
10M+
Meters/Month Capacity
150+
Production Staff
20+
Years Experience

Virtual Factory Tour

Experience our manufacturing process from anywhere in the world. Take an interactive tour of our facilities.

Factory Tour Preview

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5:24 min tour of our manufacturing facility

Yarn Preparation

See how we source and prepare premium yarns for production

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Weaving Process

Automated looms producing high-quality fabrics

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Dyeing & Printing

Eco-friendly dyeing process with digital printing

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Quality Control

8-step quality inspection process for perfection

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Our Manufacturing Process

From raw materials to finished products, every step is optimized for quality and efficiency.

1

Raw Material Inspection

Premium cotton selection and quality verification

Raw Material

Sourcing premium long-staple cotton

Quality Standards

  • ISO 9001:2015 certified suppliers
  • Moisture content testing
  • Fiber length analysis
  • Strength and uniformity checks
2

Yarn Production

Spinning and twisting for perfect yarn quality

Production Details

  • Automated spinning machines
  • Twist per inch monitoring
  • Yarn strength testing
  • Evenness control systems
Yarn Production

High-speed spinning machines

3

Weaving & Knitting

Fabric formation with precision and consistency

Weaving Process

Modern air-jet looms in operation

Equipment & Technology

  • Air-jet looms (Toyota, Picanol)
  • Electronic dobby machines
  • Real-time tension control
  • Automatic defect detection
4

Finishing & QC

Final processing and quality assurance

Finishing Steps

  • Pre-shrinking treatment
  • Softening and calendaring
  • Dimensional stability
  • 8-point inspection system
Quality Control

Final quality inspection station

Our Quality Standards

Every fabric undergoes rigorous testing to ensure it meets international standards and customer expectations.

8-Step
Quality Inspection Process
100%
Quality Pass Rate
24/7
Testing & Monitoring
5+
International Certifications

Technology & Innovation

Investing in cutting-edge technology to deliver superior textile products with precision and efficiency.

Advanced Equipment

Air-Jet Looms

Toyota and Picanol high-speed looms producing 600+ RPM with minimal noise and vibration.

Automated Dyeing

Computer-controlled dyeing machines ensuring consistent color matching and reduced water usage.

AI Quality Inspection

Machine vision systems detecting defects as small as 0.1mm with 99.9% accuracy.

Sustainable Innovation

Water Recycling

Closed-loop water system recycling 85% of process water, reducing consumption by 40%.

Solar Power

2MW solar panel installation providing 30% of factory's energy needs from renewable sources.

Eco-Friendly Dyes

OEKO-TEX certified dyes with zero hazardous chemicals, ensuring fabric safety and sustainability.

Factory Overview
Weaving Machines
Quality Control
Dyeing Process
Fabric Inspection

Environmental Responsibility

Committed to sustainable manufacturing practices that protect our planet for future generations.

Water Management

Advanced water treatment plant recycles 85% of process water. Zero liquid discharge policy.

40% Less Water Usage

Renewable Energy

2MW solar power installation. Energy-efficient LED lighting throughout the facility.

30% Solar Power

Waste Management

95% waste recycling rate. Composting organic waste. Eco-friendly packaging materials.

95% Waste Recycled

Our Certifications

ISO 9001:2015

Quality Management

OEKO-TEX® Standard 100

Textile Safety

GOTS

Organic Textiles

SEDEX Member

Ethical Trade

GRS Certified

Recycled Content

Schedule a Factory Visit

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